Cabinet Coolers 11510 Goldcoast Drive • Cincinnati, OH 45249-1621 • Phone (513) 671-3322 FAX (513) 671-3363 • E-mail: [email protected] • www.exair.com 221 Cabinet Coolers Keep Working at Full Capacity After Seven Years of Near Constant Operation Cooling in a Hostile Environment The Problem: A traditional refrigerant based air conditioner was installed on wastewater clarifier controls but could not withstand the harsh chemical environment of the wastewater industry. Controls on a wastewater clarifier process were mounted outdoors and experienced weather related overheating problems in the hotter months of the year. Not only did higher temperatures compromise the performance of the traditional refrigerant based air conditioner, the corrosive environment from the many different wastewater chemicals, acids and bases prematurely wore the critical moving parts of the air conditioner. The Solution: A Model 4850SS-316 Cabinet Cooler System provided 3,400 Btu/hr. (997 Watts) of cooling for the clarifier controls and kept them running efficiently. The Cabinet Cooler is resistant to seasonal temperature fluctuations because it operates from a source of compressed air and not ambient air. The 316SS construction also provided high corrosion resistance to the chemical environment. Since EXAIR Cabinet Coolers have no moving parts, another maintenance concern was eliminated. Comment: The inherent reliability of the vortex tube operated Cabinet Cooler System is another important advantage in this application. Because they have no moving parts, EXAIR Cabinet Coolers are virtually impervious to hostile environments. Wastewater treatment, chemical processing, paper manufacturing, steel mills and power generation are just a few of the facilities benefitting from this simple, yet effective technology. The Problem: A manufacturer of automotive radiators had a problem relating to an overheated motor drive which caused one of their two production lines to come to a stop. They used a refrigerant based air conditioner set on the panel, but the air conditioner began leaking water into the panel. The water got into the motor drive, shorted it out and caused the production line to go down. Not only was production down for 1 month, but the motor drive cost them $20,000 to replace by the time they purchased, had it shipped and got it installed. The Solution: The manufacturer was unsure of what they were going to use for an air conditioning unit because the motor drives had to stay cool. They purchased EXAIR’s Model 4330 NEMA 12 2,000 Btu/hr. (586 Watts) Cabinet Cooler System with thermostat control for the panel. The Cabinet Cooler System worked perfectly at solving the cooling problem. Seven years later, this manufacturer contacted EXAIR for another application. They mentioned the old EXAIR Cabinet Cooler system still on the motor drive panel, cranking out cold air. No maintenance had been performed on the Cabinet Cooler System in that time (as none was necessary) even though the environment was quite dirty. It was still working perfectly! Comment: When we talk to customers about the EXAIR Cabinet Cooler Systems, one of their initial concerns is how long they last. With a source of clean/dry compressed air, the life span of a Cabinet Cooler can easily be in the range of 20 years or more, since there are no moving parts to wear out. In that time frame, you could have to purchase four refrigerant based units, pay to have them changed out and pay for them to be maintained 2 - 4 times per year, changing filters, replacing compressors, and re-charging refrigerant. Not only does the Cabinet Cooler last a long time, but when it is operating, it produces a positive pressure inside the panel which keeps dust and debris from getting inside your cabinet over time. Cabinet Cooler® Systems